Today in Aviation History: First Flight of the Aero Spacelines Pregnant Guppy

On September 19, 1962, the Aero Spacelines Pregnant Guppy made its first flight—a unique wide-body aircraft designed to carry oversized cargo for NASA’s Apollo program. Piloted by John M. Conroy and co-piloted by Clay Lacy, the Guppy revolutionized the transport of rocket components and paved the way for its successor, the Super Guppy.

Austin Hancock
Austin Hancock
The Super Guppy was the only aircraft in existence that could fulfill size and weight requirements for cargoes such as the S-IVB stage of the Saturn IB and V launch vehicles, the Saturn IB and Saturn V instrument units, and the Lunar Excursion Module adapter. Image via Wikipedia
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On September 19, 1962—63 years ago today—the Aero Spacelines Pregnant Guppy took to the skies for the very first time. Built from the fuselage of a Boeing 377 Stratocruiser, the Guppy was a one-of-a-kind, wide-bodied transport aircraft created to haul oversized and unusually shaped cargo. Its primary mission was to transport components for NASA’s Apollo space program, a critical step in America’s effort to win the Space Race.

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The Aero Spacelines B-377PG Pregnant Guppy was flown to Dryden for tests and evaluation by pilots Joe Vensel and Stan Butchart in October 1962. Image via Wikipedia

In the early days of NASA, rocket stages and other large components had to be shipped from their manufacturing facilities on the West Coast to Cape Canaveral by barge or rail. This process was slow, costly, and fraught with logistical challenges. Meanwhile, airlines were retiring their piston-powered Boeing 377 Stratocruisers in favor of new jetliners. Recognizing an opportunity, entrepreneur Leo Mansdorf began acquiring surplus Stratocruisers at low cost.

The Pregnant Guppy with its tail removed is loaded with a S IV stage 1965
The Pregnant Guppy, with its tail removed, is loaded with a S-IV stage (1965). Image via Wikipedia

Former U.S. Air Force pilot John M. Conroy saw even greater potential. He believed the 377 could be modified to carry massive rocket sections by air—dramatically reducing transit time. Conroy founded Aero Spacelines and pitched his idea to NASA, which initially expressed only mild interest. It was reportedly NASA engineers who nicknamed the aircraft the “Pregnant Guppy” due to its bulbous fuselage.

The Pregnant Guppy with its tail removed is loaded with Saturn Rocket
The Pregnant Guppy, with its tail removed, is loaded with the Saturn Rocket

The first Guppy was created by On Mark Engineering, which extensively modified a former Pan American 377 Stratocruiser (registration N1024V). On September 19, 1962, John Conroy himself piloted the aircraft on its maiden flight, joined by legendary aviator Clay Lacy as co-pilot.

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Pan Am’s Boeing 377 Stratocruiser N1024V, named “Clipper America,” operated from 1949 to 1960 before being modified by Aero Spacelines into one of the original “Pregnant Guppy” cargo aircraft. Image via Wikipedia

By the summer of 1963, the Pregnant Guppy was officially flying Apollo components, helping keep the ambitious program on schedule. It remained in service until 1974, when it was acquired by American Jet Industries and re-registered as N126AJ. Despite plans to continue using the aircraft, the original Pregnant Guppy was scrapped at Van Nuys Airport in 1979. Its legacy, however, lives on. Parts of the Guppy’s fuselage and empennage were incorporated into the turbine-powered Super Guppy (N941NA)—the last operational aircraft of its type, still flying today in support of NASA missions.

NASAs Super Guppy aircraft arrives at NASAs Marshall Space Flight Center in Huntsville Alabama Aug. 10. The specialized aircraft can carry bulky or heavy cargo that cannot fit on traditional aircraft
NASA’s Super Guppy aircraft arrives at NASA’s Marshall Space Flight Center in Huntsville, Alabama, Aug. 10. The specialized aircraft can carry bulky or heavy cargo that cannot fit on traditional aircraft.
Credits: NASA/Charles Beason
 
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Commercial Pilot, CFI, and Museum Entrepreneur, with a subject focus on WWII Aviation. I am dedicated to building flight experience so I can fly WWII Fighters, such as the P-51 Mustang, for museums and airshows, and in the USAF Heritage Flight. I lead and run the Pennington Flight Memorial, to honor local MIA Tuskegee Airman F/O Leland “Sticky” Pennington.