Avro Vulcan XH558: Engineering Update on Electrical System and Maintenance Progress

Engineering work on Avro Vulcan XH558 is progressing steadily, with recent efforts focused on diagnosing a fault in the aircraft’s 200v power distribution system. While further checks are underway, inspections have confirmed the electrical system remains in excellent condition. Alongside this, a new AAPP is ready for installation, a seized fuel pump has been replaced, and preventative maintenance has been carried out on the aircraft’s tail to guard against corrosion.

Moreno Aguiari
Moreno Aguiari
Enjoy some time in the presence of British aviation history. Photo via The Vulcan to the Sky team
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Volunteer engineer Connor Sykes has provided the latest update on Avro Vulcan XH558, with encouraging news on ongoing maintenance efforts and a closer look at recent electrical system challenges. The Vulcan, a sophisticated aircraft for its era, relies on two primary power supplies: 28v DC for starting engines, lighting, and avionics, and 200v AC for systems such as airbrakes, Powered Flying Control Units (PFCUs), and fuel pumps. When operating on the ground, these supplies are provided externally by a Houchin Ground Power Unit (GPU). Strict pre-power checks in the cockpit are necessary to ensure systems remain in a neutral and safe state before voltage is applied.

The Vulcan XH558 electrical systems
The Vulcan XH558 electrical systems
 

On August 10, during routine checks, the engineering team identified an issue with the 200v AC system, with the aircraft receiving only 60 volts instead of the expected 200. This prevented functional testing of flight control surfaces and other critical components. Initial inspections confirmed that the GPU was operating correctly, narrowing the fault to the aircraft itself. Investigations are now focused on the distribution system, particularly the No.4 busbar (61P) and related load distribution pathways. While further diagnostic work is required, the inspection process has provided reassurance: XH558’s electrical system overall remains in remarkably good condition, a vital factor in the Trust’s preservation efforts.

Vulcan XH558 Electrical Systems 1 756x1008 1
The Vulcan XH558 electrical systems

Elsewhere, progress continues across several other areas. A replacement Airborne Auxiliary Power Plant (AAPP) has been connected to a test rig and will soon be installed on the aircraft. The No.6 starboard fuel pump has been replaced, with the fault traced to a seized unit that caused relay failure—both of which are now being repaired to ensure operational spares are available. Discussions are also underway to service and refill the aircraft’s fire bottles. Additionally, preventative measures have been introduced to deter birds from perching on the tail, protecting the vertical stabiliser from corrosion, with the tail cleaned following installation.

Vulcan XH558 Engineering Update on Electrical System and Maintenance Progress

Overall, engineering work on Vulcan XH558 is advancing steadily, thanks to the dedication of the volunteer team and the support of the public. Visitors to the aircraft this season are encouraged to engage with the engineers, who are always willing to discuss the ongoing preservation of this historic Cold War icon. To support the Vulcan to the Sky Trust, www.vulcantothesky.org

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Born in Milan, Italy, Moreno moved to the U.S. in 1999 to pursue a career as a commercial pilot. His aviation passion began early, inspired by his uncle, an F-104 Starfighter Crew Chief, and his father, a military traffic controller. Childhood adventures included camping outside military bases and watching planes at Aeroporto Linate. In 1999, he relocated to Atlanta, Georgia, to obtain his commercial pilot license, a move that became permanent. With 24 years in the U.S., he now flies full-time for a Part 91 business aviation company in Atlanta. He is actively involved with the Commemorative Air Force, the D-Day Squadron, and other aviation organizations. He enjoys life with his supportive wife and three wonderful children.