The First 25 Years of Hamilton Standard, Part 4: Hamilton Standard Goes to War

As global conflict reshaped the aviation industry, Hamilton Standard transformed from a leading propeller innovator into a wartime manufacturing giant. In Part 4 of this series, Kenneth P. Katz examines the company's rapid expansion, its role in equipping the vast majority of American military aircraft, and how the Hydromatic propeller became an essential component of the Allied war effort during WWII.

The Aeroproducts Division of General Motors was the smallest producer of American constant-speed propellers during WWII. Aeroproducts supplied the propellers for the Grumman F8F Bearcat and Douglas AD Skyraider, two superb designs that arrived too late for WWII service. (Image credit: Kenneth P. Katz)
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The third part of the series (click HERE to read more) covered Hamilton Standard’s invention of the Hydromatic propeller. The 1930s were a revolutionary decade for aviation. At the beginning of the decade, most aircraft were little more than incremental improvements on aircraft of the previous generation. By the end of the decade, stressed-skin aluminum semimonocoque structures, monoplane configurations with cantilevered wings, retractable landing gear, blind-flying instrumentation, more powerful engines, and controllable-pitch and constant-speed propellers had revolutionized aviation from a technical perspective. In some ways, aviation in the 1930s was like the Internet in the 1990s or artificial intelligence today, all rapidly advancing technologies that captured the public imagination. Yet unlike the Internet or artificial intelligence, aviation in the 1930s was still a niche industry. At least in the United States, the military in general and military aviation in particular were small and underfunded. The DC-3, with its Hamilton Standard propellers, had finally made passenger air transportation profitable, but airline travel remained far too expensive for most people. However, all that was about to change.

In Europe, the rise of the totalitarian powers, first the Soviet Union, then Fascist Italy, and finally Nazi Germany, increased tensions, which exploded in the Italian conquest of Ethiopia and the Spanish Civil War. France and Great Britain also began to rearm. In Asia, an aggressive and militaristic Japan went to war with China in 1937. Whereas aviation previously had been a minor, if romantic and exciting, component of military and naval power, the combination of the technological developments of the 1930s and the theories of airpower advocates thrust aviation to the forefront of rearmament.

 

In hindsight, WWII appears inevitable with its two rival alliances, the Axis and the Allies. From the perspectives of the Americans in the 1930s, the world looked very different. The country struggled to emerge from the Great Depression, and there was a broad consensus to keep America out of distant wars. Some Americans watched the Soviet Union, Germany, Italy, and Japan with concern and unease, but they were countries with which the United States had normal diplomatic and commercial relations. In this environment, United Aircraft Corporation (UAC) and its subsidiaries, including the Hamilton Standard Propeller Company, aggressively sought foreign customers. Thomas F. Hamilton, the founder of Hamilton Aero Manufacturing, one of the predecessors of Hamilton Standard, had been forced out of the company shortly after its merger with Standard Steel Propeller, but remained with UAC and headed its sales effort in Europe.

In 1934, de Havilland Aircraft Company in Great Britain obtained a license and began to manufacture controllable-pitch propellers using the Hamilton Standard design. Other Hamilton Standard licensees included Hispano-Suiza in France, Junkers in Germany, Fiat in Italy, Sumitomo in Japan, and a state-owned company in the Soviet Union. There were also direct sales of propellers to foreign customers. Thus, on the brink of WWII, propellers designed by Hamilton Standard could be found on both sides of the conflict.

In the late 1930s, Hamilton Standard, while a technology leader, was a relatively small manufacturer building a few hundred propellers a month at its factory in East Hartford, Connecticut. The total wartime mobilization of the American economy during WWII required a dramatic expansion of propeller production. Hamilton Standard opened three satellite factories in Norwich, Connecticut; Westerly, Rhode Island; and Darlington (Pawtucket), Rhode Island. Canadian Propellers Ltd., a component of UAC’s Pratt & Whitney Canada division, also produced Hamilton Standard propellers. Even this growth was insufficient to meet demand. Hamilton Standard licensed Frigidaire, Nash-Kelvinator and Remington-Rand to manufacture propellers. Before the war, both Frigidaire and Nash-Kelvinator had manufactured refrigerators, and Remington-Rand made typewriters. These companies had no background in aviation, but they could fabricate and assemble large quantities of precision metal parts, which they did using Hamilton Standard’s blueprints. The Hamilton Standard Propeller Company was the leading American manufacturer of propellers during WWII, with its own factories and licensees accounting for approximately 75% of U.S. propeller production. Total Hamilton Standard propeller production during the war exceeded 500,000, and the large majority of propellers were of the Hydromatic type. The Propeller Division of Curtiss-Wright and the Aeroproducts Division of General Motors also produced propellers for the American war effort.

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The Hydromatic propeller was dominant in American-built light and medium bombers, such as the North American B-25 Mitchell and Douglas A-26 Invader. This A-26C Invader, on display at the MAPS Air Museum in North Canton, Ohio, is another aircraft with Pratt & Whitney R-2800 engines and Hydromatic propellers. (Image credit: Kenneth P. Katz)

Hamilton Standard propellers were so ubiquitous in American aircraft of WWII that it is easier to list what aircraft did not use them. Curtiss naturally preferred to use its own propellers in its aircraft, notably the P-40 Warhawk, C-46 Commando, and SB2C Helldiver. The P-38 Lightning, P-39 Airacobra (some models), P-47 Thunderbolt, and the P-51K variant of the Mustang also used Curtiss Electric propellers. Aeroproducts propellers were found on some models of the P-39 Airacobra and P-63 King Cobra. Had the war continued into 1946, the Grumman F8F Bearcat and Douglas AD Skyraider would have entered service with Aeroproducts propellers. It would be only a slight exaggeration to say that the Allies won WWII behind Hamilton Standard propellers.

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Kenneth P. Katz is an aerospace engineer, author, and aviation professional with more than three decades of experience as a U.S. Air Force officer, flight test engineer, and project manager. Educated in aerospace engineering at the Massachusetts Institute of Technology and the University of Michigan, he currently works as a staff project engineer for a major aerospace contractor. Katz holds a commercial pilot certificate with an instrument rating and has flown as an observer and crewmember aboard more than 20 types of military aircraft. He is also a Senior Member of the Society of Flight Test Engineers. His professional work includes three patents and several conference papers, and he has previously authored two books on modern military aircraft. Katz resides in Connecticut.
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